Body Work
Technical Information and Restoration Parts for the 928

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Body Work (Max 200 Points)

One of the quickest way to depreciate the value of a fine car like the 928 is from a poor body work.  Bent frames can be impossible to repair rendering the car to its parts value quickly.  Care should be taken looking for previous body repairs and when in doubt one is generally better off walking away from the car rather than taking a chance.  

On the other hand if you are considering a daily driver that you plan on running into the ground, a car with a salvage title can be a bargain.

bulletPanel Alignment - Typically one of the quickest ways of determining previous serious body damage is to observe the gap between the body panels.  However, the mix of panels used on the 928 and the way they were designed to fit together creates a car with less than optimum body work.  Typically high end and luxury cars have very tight and consistent tolerances.  While this was improved on the later model cars, the fit on pre 1987 models can vary greatly from car to car.  
Still the hood, rear deck and doors should close smoothly and fit without too great a variation.  Doors that hang crooked or spaces that are too small for the panel are a tip off of a previous bad repair. 
Turn on and off the head lights and observe if the headlights come up smoothly without hitting against the fender.  When the head lights are down they should be centered in the holes.  
(Deduct 10 points for each panel that does not fit correctly)
bulletHinges and Latches- The hinges on the hood can corrode and stick. This can cause the bolts that anchor the hinges to the body to pull out and bend.  Just lubricating the hinges will not make the hood close correctly.  The doors have stops that keep the doors open and prevent them from closing on your leg.  If the doors do not stay open then the stops have to be replaced.  The hood and deck lid have has gas pistons that hold them up.  The hood pistons should be checked when the engine is cold as marginal pistons can be revived with the engine heat.  Both the hood and the rear lid should be able to be positioned at almost any angle.  The rear latch has a plastic catch that wears down over time.  The plastic is a replacement part and can be replaced separate from the latch.  The latch is also made of cast metal that can break again causing the rear lid to not close correctly.  The latches on the door can also wear over time and cause the door to rattle or not close correctly.  The outside door handles are made of cast metal and can come loose and shortly there after break,  The hood release handle has a plastic mount.  It is not uncommon to see the hood release separated from the housing completely.  
(Deduct 3 points for each latch, hinge and piston pair that are bad)
bulletPlastic Bumpers - The plastic bumper covers are held in place by a set of bolts that are accessed from under the fenders.  A plastic trim piece is used as a gasket to make up for irregularities and the seal the bumper.  Sometimes to save time repair shops will not remove the bumpers and will end up damaging the gaskets by sanding them.  Others will remove the bumper covers and then not use all of the bolts to reattach them.  Some of the bolts can be very difficult to access and some require that other parts be removed and replaced in order.  This will leave gaps between the body and the bumper cover.  The plastic bumpers are designed to take a small impact like those when parking by brail without any damage.  When the bumpers are repainted they should be stripped of old paint, primed and the new paint mixed with a flex agent.  Often these steps will be skipped and the bumpers can get a build up of paint that cracks easily.  If there are crack marks on the bumper it is an indication that it has been improperly repainted.  The bumper covers are backed up by a high impact an aluminum bumper that is mounted on a pair of shock absorbers.  The shocks are designed to fail after the first impact.  If by reaching under the plastic bumper cover the aluminum bumper can be moved back and forth freely then the shock is bad and needs to be replaced.  The rear bumpers on the U.S. model has two black rubber bumpers that can tear or be gouged. 
(Deduct 15 points for each repair needed to the bumpers.  Deduct an additional 15 points for each cover that is damaged and needs to be replaced)
bulletGlass -  Porsche used tinted glass in the windows.  Typically either bronze or green tint was used depending on the color of the car.  A white card can be used to see the tint.  All windows should have the same tint.  Windshields also had the option of a shading at the top.  Many times to save money replacement windshields will be substituted with clear glass.  Check the windshield for rock chips.  These are common.   The easiest way to do this is to clean the outside of the windshield.  The rear view mirror is glued onto the windshield and can either break off or crack the windshield.
On models after 84 before the small outside antenna was put on the roof, the windshield had an antenna imbedded.  this can be seen on the passenger side only as a thin wire running through the glass.  The cars with the embedded antenna also came wired for an external power antenna on the left rear fender.  The rear window has an embedded heater.  The connections to this heater can be broken easily.  Often the rear windows are tinted with a film. Removing the film improperly can damage the rear window heater.  Body shops when sanding a car can hit the windows with a sander.  This will leave swirl marks and is often an indication that the car has had significant body work.  
(Deduct 15 points for each broken or damaged window.  Deduct an additional 15 points for a broken windshield with an embedded antenna)  
 

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