Fuel System
Technical Information and Restoration Parts for the 928

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CIS 78-79
L Jet 80-84
L- H Jet 85+

Fuel Injection - (Max 50 Points)

The 928 had three different versions of the Bosch fuel injection.  Each one more complex than the next and each with it advantages and disadvantages.  Covered here are some common areas.  See year model sections for specific details.

Common Components

bulletHoses - The injection system works off a loop that circulates gas under pressure  from the gas tank to the engine and back again. It is very important for the hoses on the high pressure side of the system to be in good condition. 
There is a supply hose that goes from the fuel pump mounted below the gas tank and runs up under the left rear fender to a metal tube (A second fuel pump on the earlier cars)  This line runs through a channel in the gas tank holder and is padded or shielded from chafing.  Often when the hose is replaced the protective shield is either worn out and not replaced.  This can cause the hose to wear through.
The metal supply and return tubes run under the car and are connected by two rubber hoses to the injection system.  These can decay over time and cause real problems.  It is never a good idea to have raw gas leaking on a hot engine.  
(Deduct 6 Points for old or worn gas hoses)
bulletFuel Pump - The fuel pump is a high pressure rotary pump mounted under the gas tank.  An additional pump is mounted under the right rear fender on early models.  Connections to the pump should be check for leaks and quiet running.  In general the fuel pumps are very reliable.  A recently replaced fuel pump can be an indication of deeper problems with either the fuel or electrical system.  The fuel pump is run from a relay that shuts the pump off when the engine is not running.  This is an important safety feature that can prevent engine fires in the case of a leak.  At times due to other injection problems or a failing fuel pump that is drawing too much current, people will directly wire the pump to the ignition switch.  This is a fine emergency measure if you get stuck someplace, but should never be left in place.  
(Deduct 1 point for a noisy pump and 10 points for a fuel pump that has been direct wired.)
bulletGas Tank - The gas tank is made of plastic.  While durable it can become damaged and leak.  Often attempts are made to repair the tank, but these will eventually fail.  
(Deduct 12 points for a damaged or patched tank)
bulletVapor Recovery System -  The fuel system is a closed system that recycles excess gas fumes back into the fuel tank.  While this system does not have any impact on fuel economy it does make the area around the car smell less like gas.  If you smell gas while driving it is probably coming from this system.  Part of the system is a sealing gas cap.  The hoses that make up the system are braided rubber hoses that run from the air cleaner on the engine through a charcoal filter under the right front fender and back to the gas tank.  There is a Y-connector under the right front fender that can break. 
(Deduct 3 points for bad vapor hoses or the smell of gas. Deduct 3 points for a missing or bad gas cap)
bulletFilters - Generally located by the fuel pump on the tank there is a fuel filter (under the right rear fender on the early models behind the right door).  Inside the tank a tank screen filters large particles before they get to the pump.  Both should be changed at periodic intervals.  Many people change the fuel filter periodically, but miss changing the tank screen.   The tank screen can fragment with age and destroy the fuel pump.  
(Deduct 2 points if there is not recent record of these items being changed)
 

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