General
Technical Information and Restoration Parts for the 928

Home
Up

Visual Inspection (Max - 200 Points)

The general condition of the engine compartment can give important clues to the care and talent of the mechanics that have worked on the car.  Loose wires, plugged hoses and added gadgets are all a sign that problems exist that have not been solved.  A dealer detail is also a cause for concern.  The engine compartment should be neat and orderly and unless the car is show car have a little oil and grease here and there.  A very dirty engine is a indication that there are minor or major leaks that have collected dirt.  It also makes it difficult to detect minor leaks.  In extreme cases a dye can be added to the oil and a special light used to pin point leaks - but most PPI will not allow this level of detail.

Oil and Engine Internals 

bulletDipstick Check - Remove the dip stick and check for varnish and water in the oil.  If the oil has a creamy look it is very possible that water from the cooling system has found its way into the crankcase.  This could be as simple as a bad oil cooler in the radiator to a blown head gasket or cracked head or block.  Contaminated oil has to be taken seriously and investigated closely especially if accompanied with cooling system problems.  The dip stick can also give an indication to the age and condition of the engine. 
(Deduct 200 points for water in the oil)
bulletOil Filler - Inspect the oil filler area gives a good indication of age.  If the car is billed as a low mileage car but has excessive vanish build up in these areas it is an indication that the actual mileage may differ from the recorded miles.  On a car with more than 30K this is less important as an indicator. 
(Deduct 20 points for an engine that appears older than advertised)

Hoses and Belts 

bulletVacuum Hoses - Many of the accessories on the engine and car are controlled by vacuum.  The smaller colored vacuum hoses have a very long life time and can last 20 or more years, however hoses close to the engine get brittle from heat and age and should be replaced periodically.  Look for vacuum hoses that have been plugged as this indicates problems that were not solved.  The newer the car the more important that the vacuum hoses are kept in good shape.  
(Deduct one point for bad or old hoses and an additional two points for plugged or missing hoses)
bulletFresh Air Hoses - The fresh air hoses from the front of the engine feed air to the air cleaner.  Remove the top of the air cleaner and check the condition and for debris. It is typical especially on the older models to see a bit of oil residue in the bottom part of the air cleaner.  This can be as much as a couple of teaspoons without anything to worry about.  
(Deduct up to 2 points for bad or missing air hoses.  Deduct 5 points for a bad air cleaner)
bulletSmog Hoses - The smog hoses are generally cloth covered rubber hoses.  Over time these just plain rot.  There is a vapor recovery system that captures fumes from the gas tank and filters back though a charcoal filter.  Any break in these hose can cause a gas smell in the car.  Check the fan belts for condition and tension.  (Deduct one to two points for any broken or rotted hoses.) 

Oil Leaks  

There are three sources of oil leaks on the engine - Engine oil, Power Steering Fluid and the Automatic Transmission cooler.  Engine oil will always brown or natural color while both transmission oil is red.  

bulletPower Steering - The power steering reservoir is located on the left front fender well. The feed hose comes out of the bottom of the reservoir and into the top of the pump.  This hose often leaks for some odd reason.  Wipe it down at the start of the inspection and check it at the end to see if it accumulates any seepage.  This is an easy fix and can explain oil in the front part of the car.  There is a a high pressure hose that comes back from the rack that runs along the side of the inner fender well.  This hose is a common failure point and should be inspected for age and leaks.  Remove the cover on the power steering reservoir and check the level - a low level suggests a leak.  The power steering pump can also leak - check the front area around the pulley.  
(Deduct three points for bad high pressure hoses. Deduct five points for a leaky pump)
bulletOil Cooler - Some models (78-79 and 85-86) used the radiator end tank to help cool the engine oil.  The later models had a separate oil cooler mounted on top of the radiator.  The oil is fed from the lower left side of the engine by the oil filter by two large rubber hoses.  With age these hoses begin to leak and are expensive to replace.  Inspect all of the connections looking for very clean areas or oil at the connections.  The most common place for a leak is where the metal ends connect to the hoses.  Oil running down on the back of the alternator often is a result of these hoses leaking.  On the older models (pre-85) it is questionable if the cooler is needed and can be removed without harm to the engine. (See Procedure)  The oil cooler can also leak into the radiator.  While not the only source of oil in the water, this is a point to check.  (Deduct ten points for each bad oil hose)
bulletAutomatic Transmission - The transmission also uses a cooler in the end tank of the radiator to cool the transmission oil.  The hoses connect on the right side of the engine and have the typical problem of hoses - getting old.  Red oil in this area indicates a transmission leak.  
(Deduct five points for transmission oil leaks)
bulletEngine Oil Leaks - Since the engine is an aluminum engine it is possible for it to leak oil from almost any place.  Typical areas are the cam covers, the oil pan, oil sending unit and front and rear seals.  The oil pan is very low to the ground and it is not uncommon for it to come in contact with road hazards. It is also possible for the block to be cracked in the same fashion.  Often these repairs are made with epoxy.  Epoxy not a bad way to repair a cracked oil pan that is not subject to high oil pressure, but the block is another story.  Oil pan gaskets are difficult to replace with the engine in the car but the bolts can often be tightened to the point where there is very little seepage.  Other oil leaks are also possible to fix with a little effort.  Leaks around the front of the engine that come from either the front seal or oil pump are more difficult but can be included in a timing belt change.  A rear engine oil seal leak is more serious, harder to fix and can indicate a bad thrust bearing and out of tolerance end play. 
(Deduct three points for each minor oil leak.  Deduct seven points for a front seal leak.  Deduct one hundred points for a crack in the block even if it has been repaired.  Deduct 100 points for a leaking rear oil seal.)

Under Panels  

Under panels are largely discounted by many people as unnecessary or just extra baggage.  This is very bad thinking that can lead to serious problems.  The panels were installed at the factory to protect more expansive parts from damage.  

bulletRadiator Panel - The panel under the radiator prevents rocks from the road from being thrown up into the fan that can accelerate them into the radiator and other valuable components.  A lack of under panels is an indication of poor maintenance.  
bulletAlternator Hose - The alternator cooling hose and rear cover provide water protection and cooling.  Since the alternator is mounted low on the engine it is necessary to keep excess water from accumulating in the back causing electrical failure.  
(Deduct three points for each missing under panel)

Smog Devices 

bulletSmog Pump - The 1980 model and some of the EURO models were the only years that did not have a smog pump. 
(Deduct 5 points for a missing smog pump and hoses)
bulletCatalytic Converter - Also most cars had catalytic converters.  Catalytic converters can become clogged on high mileage cars and reduce power. Often these are removed or gutted.  In many states this is illegal.  In California the seller is financially responsible for all of the smog devices working when the car is sold.  Catalytic converters are very good at reducing pollution with little loss in power.  
(Deduct from 15 points for missing catalytic converters)

  

Copyright 2000 - 2005 Portia's Parts Restoration - All rights reserved